A food and drink capital investment specialist is helping leading juice and smoothie brand innocent realise its ambitions of creating a carbon-neutral manufacturing factory.
Integrated Food Projects (IFP) is working with the London-based drinks manufacturer which is investing over $250 million creating ‘the blender’ factory in the Port of Rotterdam’s new Food Hub. Once complete, the factory will create 190 jobs and produce over 400 million bottles of chilled juice a year.
innocent – which has been seeking ways to bring the manufacturing network closer together – wanted to bring its operations largely in-house, step-changing its impact on the environment by taking miles off the road and reducing the carbon footprint of the manufacturing process.
The move means the company can reduce road miles travelled by around 25 per cent, since most of the fruit arrives by shipping container to the Port of Rotterdam. The blender will also use as little water as possible, and reduce, reuse and recycle waste that is created.
Having secured the contract in 2018, IFP went on to deliver an evaluation study, to establish the concept, delivery programme, cost:benefit and viability of innocent creating a new manufacturing facility. All of this helped innocent gain buy-in from its stakeholders that the project would deliver the required ROI.
One of the biggest challenges facing the two teams was navigating the shifting landscape around sustainability, as Matt Carr, managing director at IFP, explains:
“Carbon neutrality is a moving target, so while green diesel and biomass energy were considered green fuels as recently as 2017, today they are not. This meant we needed to future-proof this factory, so that innocent would continue to uphold the high sustainability standards it had set out to achieve.”
Commenting on the strength of the partnership, he added:
“We like to work in this way, becoming fully integrated in the client’s business so we can understand their goals and challenges. It works really well – there is a fantastic project atmosphere and communication across the teams.”
With work on the new factory now underway, Chris Fielden, group supply chain director at innocent said:
“Designing, building and operating a sustainable factory starts with a very dedicated and aligned team of partners with a shared vision on sustainability, targeting water, energy and waste reduction. Integrated Food Projects is an invaluable partner for us, as alongside engineering expertise, the team is able to provide independent consultancy on how the new factory should operate and where it should be built.
“We worked with the Integrated Food Projects team throughout the evaluation and initial building process, and their input was central in our goal of delivering a site that operated as a sustainable, environmentally friendly factory.
“The blender is in the early stages of being built at the moment and is likely to open mid-year 2021. We’re excited to create a factory that will be top of the class in sustainability and create a great place to work for around 190 people in the Netherlands.”
Integrated Food Projects have partnered with Kettleby Foods on a number of high-profile multi-million pound capital projects since 2003/4, helping the business to develop and grow. Throughout that time they have provided cost-effective and efficient solutions on development projects both at our existing ready meals production facility and also in creating a new satellite facility. The projects at our existing facility were managed without impact on our ability to service our own clients, and all projects have been delivered within budget, in a timely fashion and to the requisite standards of safety and quality. Their team work ethos and professional approach ensure successful projects and I would utilise Integrated Food Projects in the future without hesitation.
- Jarrod Thorndyke, Production Director
I have worked with Integrated Food Projects on many capital expenditure projects since 2004, the latest being the development of the new plot of land adjacent to our main site. They successfully employed a project delivery process to ensure the integration of a leased modular building solution with the development of the site infrastructure to improve logistics and Health and Safety. Their staff are always positive and enthusiastic and have fostered a team-work approach ensuring another successful project delivered. I look forward to working with them again in the near future.
- Engineering Manager, Major UK Ready Meals Manufacturer